Miba Automation Systems GmbH

Fully automated stator assembly lines

Advanced winding and assembly systems for the electric motor industry

ANALYSIS
• Magnetic plausibility
• Winding and insulation analysis
• Producibility studies
Miba Automation Systems GmbH

Fully automated stator assembly lines

PROTOTYPES
• A/B/C samples available
• Based on serial production
• Serial production tooling
Miba Automation Systems GmbH

Fully automated stator assembly lines

EQUIPMENT
• Hair-Pin and I-Pin stator assembly lines
• Fully automated
• Highest quantities
• Latest technology
Ningbo Hongda Motor Die Co. Ltd.
宁波鸿达电机模具有限公司

Large segment blanking compound die

Die size:800 X600 X500mm
Die Material:SKD11
Die life: 5 million times of stroke
Use: Aerogenerator, Hydraulic generator stamping.
Ningbo Hongda Motor Die Co. Ltd.
宁波鸿达电机模具有限公司

D44.2mm car motor three large rotary progressive die

Die size: 800X500X400mm
Die Material: Cemented carbide
Die life: 200 million times of stroke
Use: Automotive motor stamping
Ningbo Hongda Motor Die Co. Ltd.
宁波鸿达电机模具有限公司

D110 compressor motor three from the buckle progressive die

Die size: 2000X800X420mm
Die Material: Cemented carbide
Die life: 200 million times of stroke
Use: Frequency conversion air conditioning compressor stamping
Ningbo Zhenyu Technology Co. Ltd.
宁波震裕科技股份有限公司

rotating die for EV motor lamination

2 rows die for EV motor lamination with rotated stator and rotated rotor
Ningbo Zhenyu Technology Co. Ltd.
宁波震裕科技股份有限公司

EPS motor lamination progressive die

high performance EPS lamination progressive die
NYP Trinity (Shanghai) Ltd.
三國進科國際貿易（上海）有限公司

BTSR CWF2000 Advance Tension Control

CWF special features
-DUAL-DRIVE FEEDING SYSTEM
-TENSION PROFILER FUNCTION
-DOUBLE LOOP CONTROL SYSTEM
-LWA TECHNOLOGY
-MOTOR TORQUE
-WIRE 'STORAGE AND RELEASE' CAPABILITY
PVS Plastics Technology ( Taicang) Co. Ltd.
柏维斯塑料技术（太仓）有限公司

stator segment: overmolded - wound - encapsulated

stack height = installation height: 105 mm
stator composed of 30 segments / Diameter: 290 mm
Application: Hybrid drive passenger car (Plug-In), power: 80 kW
PVS Plastics Technology ( Taicang) Co. Ltd.
柏维斯塑料技术（太仓）有限公司

skewed external rotor stator

with overmolded plastic insulation
Diameter: 150 mm
Installation height: up to 85 mm
helix angle: 6°
Application: powerful industrial engines
PVS Plastics Technology ( Taicang) Co. Ltd.
柏维斯塑料技术（太仓）有限公司

skewed internal rotor stator

with overmolded plastic insulation
Diameter: 66 mm
Installation height: 52 mm
helix angle: 6°
Application: electric steering in cars
PVS Plastics Technology ( Taicang) Co. Ltd.
柏维斯塑料技术（太仓）有限公司

overmolded stator and rotor

application: fan for engine cooling consisting of overmolded stator and
overmolded rotor with magnetized and preassembled magnets
PVS Plastics Technology ( Taicang) Co. Ltd.
柏维斯塑料技术（太仓）有限公司

encapsulated rotor with rare earth magnets

Diameter: 90 mm
Installation height: 20 mm
Application: drive for engine cooling in cars
Shandong Shengquan New Materials Co., Ltd.
山东圣泉新材料股份有限公司

绝缘材料用酚醛和环氧树脂

高性能绝缘材料和干式变压器用酚醛树脂和环氧树脂
Shanghai Cwopto Technology Co. Ltd.
上海续波光电技术有限公司

3D Magnetic Field Camera

Magcam is specialized in advanced magnetic field measurement systems for permanent magnets, magnetic assemblies and PM rotors.